The production process of acrylic sheets includes the following steps:
Raw material preparation:
Select high-quality acrylic raw materials, usually polymethyl methacrylate (PMMA) pellets or resins. These pellets or resins may be colored or contain additives as per requirements.
Place the acrylic pellets or resins into a thermoplastic machine and heat them to the melting temperature. In the molten state, the acrylic material can be molded and shaped.
Extrusion or injection molding:
Depending on the desired outcome, either an extrusion or injection molding machine can be used to form acrylic sheets. In the extrusion process, the molten acrylic material is continuously extruded through a die or extrusion head and forms a sheet upon cooling. Similarly, in injection molding, a closed mold is used, and molten acrylic material is injected into the mold to form sheets.
Cooling and curing:
Once the acrylic sheet is formed, it needs to go through a cooling and curing process to ensure its structural stability and physical properties. Typically, acrylic sheets are rapidly cooled in a water bath or cooling table to solidify and strengthen.
Cutting and trimming:
After cooling and curing, the acrylic sheet is cut into the desired size and shape. This can be achieved using mechanical cutting tools, laser cutting, or sawing. Additionally, the edges can be trimmed and smoothed for a more aesthetically pleasing appearance.
Depending on requirements, the acrylic sheet may undergo surface treatments such as polishing, painting, screen printing, or applying protective films to enhance its appearance and protective properties.
Inspection and packaging: In the final stage of the production process, the acrylic sheets undergo quality inspection to ensure compliance with relevant standards and requirements. Once passed, the acrylic sheets are packaged and labeled, ready to be shipped to customers or distributors.
As a professional acrylic manufacturer, we offer comprehensive OEM and ODM services to provide customized solutions that meet your unique requirements. Whether you need custom-sized, shaped, or colored acrylic products or innovative and uniquely designed plastic products, we can fulfill your specifications.
OEM Service: Manufacturing According to Your Design and Requirements
As an OEM manufacturer, we will manufacture acrylic and plastic products that adhere to your brand standards and specifications based on your designs and requirements. With advanced manufacturing equipment, experienced engineers, and a skilled production team, we can produce and process products according to your specifications. We will ensure that the quality and delivery of the products meet your expectations, aligning with your brand and product requirements.
ODM Service: Providing Innovative Design and Solutions
As an ODM manufacturer, we not only manufacture products according to your requirements but also offer innovative design and solutions. Our professional design team keeps up with industry trends and market demands, providing you with unique product designs and innovative solutions. We will work closely with you to understand your needs and goals, offering creative and practical designs to ensure your products stand out in the market.
Quality Control and Reliable Delivery
We maintain strict quality control throughout the production process to ensure compliance with high standards. From raw material procurement to manufacturing, we implement rigorous quality control measures to ensure product reliability and durability. We also prioritize reliable and timely delivery to meet your project schedules and requirements.
Protection of Customer Rights and Confidentiality
We highly value customer rights and business confidentiality. In OEM/ODM collaborations, we strictly adhere to confidentiality agreements to ensure the non-disclosure of your designs, brands, and business information. We aim to build a relationship of trust and cooperation, working together towards success.
Focused on R&D Excellence
We have a passionate and talented team of researchers and developers with extensive experience and expertise in the field of acrylic and plastics. They closely monitor industry trends and technological advancements, exploring new materials, processes, and application areas. Our R&D team is dedicated to delivering innovative solutions that meet our customers' specific needs and challenges.
Diverse Product Line
Our R&D efforts encompass a wide product line, including various acrylic sheets, tubes, profiles, and customized plastic products. Whether you require transparent, colored, UV-resistant, fire-resistant, or other specialty performance acrylic, or if you need plastic products with specific shapes, sizes, and materials, we can provide tailor-made solutions.
Collaboration for Innovation
We value collaboration with our customers and actively listen to their needs and feedback. By working closely with our customers, we gain an understanding of their challenges and goals, enabling us to provide practical and effective solutions. We encourage communication and collaboration, striving to build long-term partnerships.